From concept to production-ready prototype, our 1,200m² R&D center with 15+ years of experience develops custom baby diaper, adult incontinence, and wet wipes formulations for OEM/ODM brands in 88+ countries.
Our 1,200m² R&D center operates two core laboratories that support every stage of OEM baby diaper, adult diaper, pull-up pant, and wet wipes product development — from raw material screening to finished product safety validation.
Standard: ISO Class 7 (10,000-level) cleanroom with 100-level local workstations. Designed for sterility testing of medical-grade hygiene products post-sterilization. Supports ISO 13485 medical device quality compliance for adult incontinence and wound care OEM products.
Purpose: Product safety and hygiene validation for baby diapers, wet wipes, feminine care, and face masks. Testing covers microbiological limits per cosmetic, medical device, and general product standards.
Our physical chemistry lab supports three critical functions: leading-edge R&D for new product innovation, international-grade production quality verification, and strict inspection protocols to guarantee OEM/ODM product consistency.
Our R&D team collaborates with scientific research institutions and upstream material suppliers to develop environmental protection formulas, biodegradable material applications, and next-generation absorbent core designs. Active research areas include SAP distribution optimization, odor control technology, and plant-based substrate alternatives for wet wipes.
Our R&D output directly connects to 68+ production lines running Japanese and European equipment. All formulations are validated on production-scale lines — not just lab bench samples — ensuring seamless scale-up from prototype to mass production. IQC, IPQC, and FQC quality control points are integrated at every stage.
Every R&D prototype undergoes the same testing protocol as production batches: absorbency rate and capacity (ISO 11948-1), rewet under pressure, tensile strength (MD & CD), pH level, material composition analysis, and skin irritation testing (ISO 10993-10). This ensures the product you approve in the lab is the product you receive in the container.
Our R&D center holds multiple government-level certifications that validate our technical capabilities and research infrastructure. These credentials are verifiable through issuing authority databases.
Our intellectual property portfolio covers every critical component of disposable hygiene products — from SAP distribution algorithms to preservative-free wet wipes formulations. Each patent represents a technology that can be applied to your OEM/ODM product.
Absorbent Core
SAP distribution optimization
Breathable Layer
Moisture vapor transmission
Comfort Fit
Elastic attachment & gasketing
Wet Wipes Formula
Preservative-free & pH balanced
Material Technology
SAP & acquisition layer
Production Process
Line speed & QC automation
Overnight Core
Multi-layer SAP structure
Wipes Substrate
Enhanced liquid retention
Patent certificates available for review during factory visits. Our R&D team can apply relevant patented technologies to your custom OEM/ODM product development.
Each hygiene product category requires distinct R&D expertise — different materials, absorption profiles, safety standards, and performance benchmarks. Here is what our R&D center can develop for your OEM brand.
Send us your product specifications, competitor benchmark sample, or concept brief. Our R&D team will provide a feasibility assessment and development timeline within 48 hours.
Submit Product Brief OEM/ODM ServicesOur 1,200m² R&D center includes: Medical Device Germfree Lab (ISO Class 7 / 10,000-level cleanroom with 100-level local workstations), Microbiology Lab (total plate count, pathogen screening, preservative efficacy testing), International Standard Physical Chemistry Lab (absorbency, tensile, pH, material analysis), and Xianda Antibacterial Technology Research Institute. All labs support OEM baby diaper, adult incontinence product, feminine care, wet wipes, and face mask development. Equipment is calibrated to ISO/IEC 17025 standards.
Yes, we provide full-cycle OEM/ODM product development: concept design and requirements analysis, material sourcing and supplier qualification, lab-scale prototype creation (2-4 weeks), formula customization including SAP ratio, lotion, fragrance, and wetness indicator (4-8 weeks), small-batch trial production on actual production lines (not just lab samples), third-party lab validation (SGS, Intertek, BV available), packaging design and artwork development, and regulatory compliance documentation for EU CE, US FDA, and target market certification. We also offer reverse engineering services — send us a competitor sample and we will provide a detailed benchmark analysis with formulation recommendations.
We hold 60+ active patents covering: absorbent core design and SAP distribution optimization, breathable backsheet lamination technology, elastic attachment and gasketing systems for pull-up pants, wet wipes preservative-free liquid formulations, packaging innovation (flow pack, canister, refill), production process automation and in-line QC systems, and material technology including acquisition distribution layers. Patent certificates are available for review during factory visits. Our R&D team can apply relevant patented technologies to your custom OEM product — you benefit from 15+ years of R&D investment without the cost.
Development timelines depend on project complexity: Sample development and lab prototyping: 2-4 weeks. Formula customization (SAP ratio, lotion, fragrance, wetness indicator): 4-8 weeks. Complete new product development from concept brief to production-ready: 8-16 weeks. Clinical and safety testing (skin irritation, microbial, preservative efficacy): additional 2-4 weeks. Regulatory compliance documentation (CE technical file, FDA 510(k) if applicable): 2-4 weeks. Total cycle from requirements brief to first production run: typically 12-24 weeks. Express timelines available for projects using existing approved material platforms.
Yes, our R&D team provides comprehensive reverse engineering and competitive benchmarking services. We analyze competitor products through: physical performance testing (absorbency rate and total capacity per ISO 11948-1, rewet under pressure, tensile strength MD/CD, elastic tension and recovery), chemical analysis (pH, formaldehyde, SAP retention capacity, material composition via FTIR), dimensional analysis (core dimensions, SAP/pulp ratio, layer structure, grammage per layer), and packaging evaluation. You receive a detailed benchmark report with quantitative data and formulation recommendations. Reverse engineering typically takes 3-5 weeks from sample receipt to report delivery.
Our R&D center holds five major government-level certifications: Provincial Technical Center (awarded by Fujian Provincial Government, verifying our R&D infrastructure and innovation capability meets provincial standards), Provincial Functional Wet Wipes Enterprise Engineering Technology Research Center, Counseling Unit of National Pulp & Paper Product Quality Supervision Center, Xianda Antibacterial Technology Research Institute, and City Technology Research Center. These certifications are verifiable through issuing authority databases and confirm that our R&D facility, equipment, personnel qualifications, and research output meet official government standards.
From absorbent core design to preservative-free wet wipes formula — our 15+ year R&D team, 60+ patents, and ISO Class 7 labs are ready for your project. Response within 12 hours.
Request R&D ConsultationPrefer to message directly? WhatsApp: +86 181 5938 0105 | sales@newyifagroup.com